Enhanced dairy traceability ‘best practices’ established for processors
Industry sets ambitious 80% commitment goal by September 2014
Drawing from a pilot study of dairy processors, the Innovation Center for U.S. Dairy® released voluntary best practices for enhanced dairy traceability. The practices were designed by processors, for processors, to increase global competitiveness, help satisfy future requirements of the Food Safety Modernization Act (FSMA) and, in the rare event of a safety issue, quickly isolate products to protect public health and prevent brand damage.
The Innovation Center, established under the leadership of America’s dairy producers through the dairy checkoff program, considers enhanced traceability guidelines a priority not only for improving global competitiveness, but also for supporting customer and consumer confidence. The new guidelines do not affect producers and on-farm practices.
Five processors, accounting for more than 20% of U.S. milk production, have committed to the practices. They are Darigold, Glanbia Foods, Hilmar Cheese Company, Leprino Foods and Michigan Milk Producers Association. In the coming months, all processors will be asked to make the U.S. Dairy Traceability Commitment stating they will voluntarily adopt and apply the practices.
“Our 80% goal by September 2014 is ambitious but attainable,” said Dermot Carey, chairm of the Innovation Center’s Traceability Subcommittee, which developed the best practices. “As an industry, we want to be the global leader for dairy traceability.”
The best practices include three pillars of dairy traceability:
- Modeling physical plants to know where new lots enter and where products transform
- Creating a lot identifying mark that will be recognized and used by customers
- Enhanced record-keeping that will assist in expedient and effective recall capability
The Innovation Center’s website offers several resources, including an in-depth document, “Guidance for Dairy Product Enhanced Traceability,” which offers voluntary practices and protocols for strengthening the U.S. dairy supply chain. It features a handy, one-page, 21-point traceability checklist.
“We designed these best practices to be workable for processors large and small,” said Edith Wilkin, a subcommittee member and the vice president of food safety and regulatory compliance at Leprino Foods. “You do not need enterprise resource planning software or other technologies. You can implement with paper and pencil in just a few minutes a day.”
The pilot study, encompassing processors of various sizes and sectors, confirmed that traceability is nothing new for U.S. dairy. Processors have long had effective programs in place.
“What we have done is establish national, industry-wide best practices that will only enhance current traceability programs,” said Carey, senior vice president of the ingredients division at Darigold. “Because traceability is part of the increasing price of admission to compete both domestically and globally, these practices are in the best interests of processors and the entire dairy industry."
“One processor reported that enhanced traceability improved record-keeping, provided better lot and material usage control, yielded a keener understanding of what goes into every product, created better labeling consistency and led to a more efficient flow of work between business groups, increasing the speed from materials to finished product. Traceability increased ROI.”
The traceability guidelines were written with Washington in mind. When Congress passed the most sweeping reform of food safety laws in more than 70 years (FSMA), it tasked the U.S. Food and Drug Administration (FDA) to create regulations. The FDA, in turn, has asked food industries for input.
“With Congress and the FDA putting so much attention on food safety in general and traceability in particular, it’s just smart business to get in front of this issue now,” said Carey.